Ethanol biofuel distillation plant

Ethanol Energy

Clean Liquid Fuel from Agricultural Waste

Second-generation cellulosic ethanol turns crop residues and non-food biomass into a high-performance, low-carbon liquid fuel — compatible with existing engines and infrastructure.

AI-Assisted Research & Design

Why Ethanol?

Unlike first-generation biofuels that compete with food crops, our cellulosic ethanol technology converts agricultural waste — wheat straw, corn stover, sugarcane bagasse — into clean-burning fuel. Combined with AI-optimised fermentation processes, our EthaCore distillation units deliver industry-leading yields from feedstocks that would otherwise be burned or left to decompose.

2×
Yield improvement from wheat straw
0
Food crops displaced
72hr
Continuous enzyme stability
70%
Lower lifecycle CO₂ vs petrol

How It Works

Cellulosic Ethanol Production

01

Biomass Feedstock

Agricultural residues — wheat straw, corn stover, or sugarcane bagasse — are collected and pre-treated to break down the lignocellulosic structure.

02

Enzymatic Hydrolysis

Our AI-developed thermostable enzyme cocktail breaks down cellulose and hemicellulose into fermentable sugars with twice the yield of conventional enzymes.

03

Fermentation

Specialised yeast strains ferment the sugars into ethanol under AI-optimised temperature and pH conditions.

04

Distillation & Dehydration

The EthaCore distillation unit purifies the ethanol to fuel-grade specification, ready for blending or direct use.

Applications

Where It Gets Used

Transport Fuel Blending

Blended with petrol at E10–E85 concentrations for use in standard and flex-fuel vehicles.

Aviation Biofuel

Sustainable aviation fuel (SAF) feedstock — reducing the carbon intensity of commercial flights.

Industrial Solvent

High-purity ethanol for pharmaceutical, chemical, and food-grade industrial applications.

Rural Energy Independence

On-farm ethanol production from crop waste — reducing fuel costs and carbon footprint for agricultural operations.

Our Machine

EthaCore Distillation Unit

Industrial-scale cellulosic ethanol production — AI-optimised from feedstock to fuel.

Starting from £22,000

View Machine Specifications

Safety & Risk

HAZOP-reviewed designs
Independent third-party verification
Site risk assessment before every install
Real-time monitoring & safe-state shutdown

Turn Your Agricultural Waste into Fuel

Our engineers can assess your biomass feedstock availability and design an ethanol production system sized for your operation.